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More efficient gear measurements under MarWin
EN

Angebunden an die MarWin-Plattform: Verzahnungsmesszentrum MarGear GMX 400 W von Mahr

Connected to the MarWin platform:
Gear measurement center MarGear GMX 400 W from Mahr

 

The new universal gear measuring MarGear GMX 400 W from Mahr is now connected to the proven MarWin platform. Gear measurements are now supported by a very extensive gear software. It allows the user to solve measurement tasks considerably more extensively and efficiently.

 

The gear measuring center MarGear GMX 400 W from Mahr tests gears and complete gearbox shafts highly precisely and fully automatically. On one measuring device, all relevant gear cutting, molding and dimension measurements can be performed on spur and helical cylindrical gears. Added to this are 3D geometries, such as distances, diameters and cone angle. The measurement and evaluation of flank-corrected teeth with the typical standard parameters for profile, tooth trace, pitch, runout, tooth thickness, dimension over balls and roll size is possible as well as the tolerance evaluation of tooth form using K-charts. In one measurement sequence, the standard measurement can be easily combined with twist measurement, the measurement of head and root diameter. The examination of segment gears is just as feasible as the conical teeth. The highly accurate 3D scanning sensor combined with the direct-drive C-axis ensures precision and speed.

The new connection to the MarWin platform from Mahr, which has been sold more than 6000 times, simplifies and accelerates gear measurements. In the proven MarWin environment, complete programs for the measurement of gears can now be easily programmed in the teach-in mode. The proven MarGear GMX machine error correction in real time is also used with the new MarEcon control for positioning and speeds up the entire measurement and movement sequence. The new software is easy to use and offers a variety of interfaces to facilitate the automation of the measuring process. Even when importing gear data, for example, the GDE format, a 3D model of the gear for optical control is presented, the tooth geometry is checked for plausibility, thus minimizing operator errors.

The clear user interface "QE Cylindrical Gear" provides numerous interfaces for data import and export. With the QEP interface (Quick & Easy profile), profile and result data of a gear measurement can be securely archived in the specific MarWin format and later uploaded for subsequent evaluation. With the new module "QE Cylindrical Gear", Q & E modules from the MarWin kit can be quickly and easily linked to a complete program for a gear shaft.

The measuring system MarGear GMX 400 W belongs to accuracy class 1 for gear measurements according to VDI / VDE 2612/2613 Group 1 at 20 ° C ± 2 K (rotational axis in formtester accuracy). The measuring system is designed for workpieces up to an outer diameter of 400 mm. With a long tailstock option, gear shafts up to 700 mm length can also be checked. Under the new software platform MarWin, Mahr also offers the MarGear GMX 275 W and MarGear GMX 400 ZLW measuring stations.

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Mahr
Software platform for Industry 4.0
EN

Die Softwareplattform MarWin 9.0 ermöglicht ein intelligentes Verarbeiten von Data-Matrix Codes Die Softwareplattform MarWin 9.0 ermöglicht ein intelligentes Verarbeiten von Data-Matrix Codes

The software platform MarWin 9.0 enables intelligent processing of data matrix codes

 

The software platform MarWin has established itself as an authoritative measurement and analysis software for many Mahr products and has set standards worldwide. The new software version MarWin 9.0 offers many new options, is ideal for the networked factory of Industry 4.0 and enables the reading of data matrix codes, QR codes and barcodes. MarWin now supports the gear measuring stations of the MarGear GMX W series. In version 9.0, MarWin is even Windows 10 capable.

Behind MarWin lies the philosophy that for each desired task and type of operation, there is an optimal solution. Especially in surface, contour, form and shaft metrology, the software platform MarWin has reached a standard of performance, set global standards and significantly contributes to the leadership of Mahr. With the new MarWin software version 9.0, the user-friendly software platform has reached a new level: it offers the user many new opportunities and is the perfect platform for the smart, networked factory of the future. The new MarWin 9.0 software version still runs under the operating system Windows 7 and is also used for the operating system Windows 10.

For metrological applications pertaining to the requirements in the field of ​​surface, contour and shaft metrology, future-oriented functions have been incorporated. An intelligent processing of information from graphic codes, such as matrix codes, QR codes and barcodes as a Quick and Easy (Q & E) function has been incorporated, for example. The simple operation enables the flexible combination of multiple codes and the splitting of code information into pieces of information, from which an application-oriented flow can then easily be created. With information about the production plant, the production line or the workpiece drawing, a Q & E measurement program can be started or measuring record headers filled. Using the Professional function "GENERATE GRAPHIC CODE", data matrix, QR and barcodes are generated and integrated in the measuring record. Therefore, MarWin is the ideal software platform for manufacturing companies of Industry 4.0, where quality assurance is increasingly automated.

For the first time, MarWin is now also compatible with the gear measuring stations of the MarGear GMX series. In the MarWin environment, a simple method is provided for the user to create measuring programs in teach-in mode with possibilities to combine form and gear applications. For efficient operation of MarShaft SCOPE 250 plus, the measuring program in MarWin 9.0 starts when the door of the enclosure is closed. Further functionalities have been expanded such as the permanent rotating C-axis for dynamic diameter measurement which provides a reduction of the measurement time by approximately 50% and new application-oriented macros are available.

MarWin is compatible with all current and future Windows environments. All blocks (so-called "Martomes") can be independently developed and tested. This makes the software extremely adaptable and future-proof. Extensions and improvements are carried out by updates that principally do not affect the current functionality. Therefore, the application specialist Mahr can respond quickly to new demands of the market and customers at any time.

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